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Spacer Fabrics

Spacer Fabrics

Spacer Fabrics

Spacer fabrics offer an innovative alternative to traditional cushioning materials. Their 3D construction consists of two outer fabric layers connected by monofilament yarns, creating a breathable space between them. This structure delivers airflow, resilience, and pressure distribution, making these fabrics a reliable solution for industries that require comfort, support, and durability. Eastex Products offers spacer and mesh fabrics that combine performance with versatility across medical, athletic, automotive, and apparel applications.

What Makes Spacer Fabrics Different

Unlike conventional flat fabrics or dense foams, spacer fabrics are built to provide depth and structure. The gap between the outer layers forms an air channel, allowing the fabric to remain breathable and flexible while still providing support. In many cases, mesh fabrics are used for the surface layers to increase airflow and reduce moisture retention. This configuration allows spacer fabrics to perform well under pressure while remaining lightweight and adaptable to different shapes and environments.

Eastex Products’ Spacer Fabric Options

Eastex Products offers a specialized selection of spacer and mesh fabrics developed for demanding environments where comfort, airflow, and support are essential. Each fabric is engineered with distinct features that align with a wide range of functional needs across medical, performance, seating, and apparel markets.

  • Air Mesh: A versatile spacer fabric that combines durability with breathability. Often used in orthopedic and athletic applications, Air Mesh provides cushioning while allowing consistent airflow. Its soft hand-feel and flexible construction make it a practical choice for braces, straps, footwear, and protective gear linings.
  • Air Mesh Spacer 53000: This version builds on the benefits of standard Air Mesh by offering added thickness and support. The 53000 series is designed to deliver enhanced compression resistance, making it suitable for seating components, back panels, and medical supports where long-term pressure relief is required.
  • 2X Cool® Spacer DF016: A performance-driven spacer fabric featuring moisture-wicking technology. DF016 helps maintain skin temperature during physical activity or extended wear. It is ideal for use in contact surfaces—such as wheelchair cushions, body braces, or activewear—where thermal regulation is important. The cooling properties are built into the structure, requiring no chemical finishes.
  • Leno Mesh 1992: This fabric combines the stability of a leno weave with the flexibility of spacer design. It offers firm support while retaining airflow. Leno Mesh 1992 is frequently selected for products that need structure without sacrificing ventilation, such as in marine seating or protective apparel.

Performance Benefits

Spacer fabrics offer a combination of airflow, comfort, and durability, making them well-suited for demanding applications.

  • Breathable Structure: The open design allows air to circulate, helping control temperature and reduce moisture buildup.
  • Cushioning & Pressure Relief: Even pressure distribution helps reduce discomfort and support sensitive areas, especially in medical and seating uses.
  • Lightweight: Spacer fabrics weigh less than foam, reducing bulk in gear, apparel, and seating without compromising support.
  • Easy Care: They dry quickly, resist water retention, and maintain their shape after washing—ideal for reusable products.
  • Resilient Under Pressure: These fabrics hold their form over time, bouncing back after compression for extended performance.
  • Aesthetic Versatility”: Available in various textures and finishes, they can add both visual and tactile value to the final product.

Application Examples

Spacer and mesh fabrics are used across several industries supported by Eastex Products:

Healthcare

Medical and Healthcare

Applications include orthopedic braces, prosthetic liners, wound care products, pressure-relief seating, and hospital bedding to help reduce pressure ulcers.

travel-and-outdoors

Athletic and Outdoor Gear

Common uses include footwear inserts, backpack straps, padding for protective gear, and breathable outdoor cushions.

seating

Automotive and Marine Seating

These fabrics are found in seat panels, liners, and cushion systems that require moisture-wicking performance and comfort.

seating

Apparel

Spacer fabrics serve as insulating or ventilating layers in performance clothing, jackets, and protective garments.

Why Work with Eastex Products

Eastex brings experience, quality focus, and flexibility to every project. From concept through production, customers benefit from a consistent supply of well-constructed spacer and mesh fabrics with technical support along the way. Custom development and quality control are part of each process. Contact our team for details on available stock or to discuss your specific requirements.