Eastex Products specializes in creating custom laminates by bonding multiple layers of fabrics, films, and other materials into one finished textile. This process results in materials that combine several functional qualities—such as waterproofing, breathability, durability, and specific textures—into a single product. The lamination allows each layer to contribute its strengths, producing a fabric that performs better than traditional materials alone.
Custom laminates from Eastex are crafted to meet the exact requirements of each application, giving manufacturers the flexibility to choose the precise features their products require. Years of experience and advanced lamination techniques make Eastex a dependable partner for industries needing specialized custom laminate fabrics with reliable performance.
What Are Custom Laminates?
Custom laminates consist of two or more fabric or film layers permanently bonded together. These layers may include woven or knit textiles, foam, non-woven materials, or barrier films. Through lamination, each component’s properties are combined, resulting in a composite material that can protect, breathe, stretch, or resist fluids, depending on the layers selected.
Why Choose Eastex for Custom Lamination?
Eastex’s lamination process allows for combining multiple functions into one material, which can simplify product design and reduce the need for additional components. For example, a fabric can be waterproof yet breathable, or soft to the touch while resisting abrasion. This approach helps manufacturers solve material challenges that off-the-shelf fabrics cannot.
The company’s in-house expertise in material selection, adhesive chemistry, and lamination techniques ensures consistent quality. Eastex also offers competitive pricing and can accommodate lower minimum orders, making it easier for clients to test and develop new custom laminate fabrics.
Common Layers and Components
Typical substrates include nylon and polyester woven or knit fabrics, non-wovens, foam layers, and spacer fabrics for cushioning or airflow. Membranes like TPU (thermoplastic polyurethane), PTFE, PVC, PU, or ePTFE are often laminated to add waterproof or breathable qualities. Adhesives are chosen based on the need for flexibility, durability, or chemical resistance and include hot melt, solvent-based, and water-based types.
Key Benefits of Custom Laminates
Custom laminates can deliver a range of functional benefits such as:
- Waterproof and breathable performance to keep users comfortable and dry
- High abrasion resistance for durability in tough environments
- Antimicrobial protection for hygiene-critical applications
- Flame retardancy for safety compliance
- Sound dampening qualities for noise control
- Insulation for temperature regulation
- Non-slip surfaces or enhanced grip
Applications of Custom Laminates
Eastex’s custom laminates are used in many fields, meeting specific demands across core industries:
- Tactical: Laminated fabrics, such as Slip-Not PVC Dots, Air Flex and Display Loop, are common in military and law enforcement gear, offering durability, fluid resistance, and comfort for extended wear.
- Marine: Waterproof and abrasion-resistant laminates, like Slip-Not PVC Dots and Air Flex, protect marine equipment and clothing exposed to wet and rough conditions.
- Seating: Laminated textiles like Slip-Not PVC Dots provide cushioning, noise reduction, and durability for automotive and commercial seating.
- Industrial: Protective gear and specialized materials benefit from the layered construction of Slip-Not PVC, Air Flex and Display Loop fabrics, enhancing longevity and safety.
- Healthcare: Medical gowns, prosthetic liners, and mattress covers gain from fluid resistance and antimicrobial features in Air Flex, Display Loop and Slip-Not PVC fabrics to maintain hygiene and patient comfort.
Each application requires materials engineered to withstand distinct performance demands. Eastex custom laminates address these challenges by integrating advanced material science with precision manufacturing expertise.
Elevate Your Products with Eastex Custom Laminates
Backed by decades of experience in lamination technology and materials expertise, Eastex Products delivers custom laminate fabrics that bring together multiple performance features into one fabric. Whether your project calls for breathability, waterproofing, durability, or more, Eastex offers collaborative development and reliable production to meet your material requirements.
We welcome the opportunity to discuss your project or specific application needs – contact us today.
